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Grease

Grease testing is mainly qualitative due to non-homogeneity of the samples taken, however the results obtained if taken in similar manner at each interval can point to trends in wear and types of contamination. Microscopic examination, associated with particle counting, can determine the nature of contamination. Testing of a more precise nature is reflected in the Worked Penetration, confirming or determining NLGI Rating and the Dropping Point, establishing or confirming grease type which would govern its suitability for use in the nominated application.

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Testing Levels
Level 1 A basic analysis of contaminant in grease (moisture, wear and particulate.)
Level 2 In addition to Schedule 1, Schedule 2 testing can be used to make an informed decision about grease selection, regreasing intervals common wear mechanisms and typical cleanliness levels.
Level 3 In addition to Schedule 1&2.  A quality check for conformance to specification. In addition to Schedule 1&2.  A quality check for conformance to specification.
 
RECOMMENDED TESTING SCHEDULE GREASE TESTING LEVELS
Analysis Method Explanation Level 1 Level 2 Level 3
Water Content ASTM D6304 Determines level of water in the sample. YES YES YES 
Wear Metals ASTM D6595 Measures metal levels from wearing components in the unit. YES YES YES 
Additive Metals  ASTM D6595 Monitors the grease additive levels. YES YES YES 
Contamination Metals ASTM D6595 Measures grease contaminants. YES YES YES 
PQ Index OL1028 Measures the total Ferrous Particles, reporting with an index. YES YES  YES 
Particle Count of Grease OL1095 High levels of particulates may accelerate abrasion process.
YES YES
Cone Penetration of Lubricating Grease ASTM D217/D1403 Determines consistency of the grease.   YES YES
NLGI Grade ASTM D4950 A measure of grease consistency. Changes may indicate oil separation or contamination.   YES YES
Dropping Point ASTM D566/D2265 Measures temperature at which the grease components start to separate.     YES
 
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